ZerroMax constructions:
Lightweight metal profiles made of Magnelis steel
Hybrid construction
Wooden KVH profiles
Wooden KVH profiles
ZerroMax Technology:
Why is this method so revolutionary?
Why is this method so revolutionary?
A turnkey house in 120 days, ready for move-in, has become a reality!
Extremely fast assembly time
Modular elements are precisely manufactured in the factory and ready for quick assembly at the construction site. This means that the time for completing the building with on-site craftsmanship is significantly reduced compared to traditional construction methods.
High level of quality
Manufacturing in the factory allows for precise quality control during the production of all elements. Mistakes are minimal, and the accuracy of execution is top-notch, ensuring a longer lifespan and greater reliability of the building.
Lower costs
Savings in time, materials, and labor directly impact the final project cost. Additionally, the optimized manufacturing process reduces waste and transportation costs, further lowering construction expenses.
Sustainable solution
The use of lightweight metal profiles and modular elements is environmentally friendly. Metal profiles are recyclable, and the modular design reduces waste at the construction site.
Main advantages of building with lightweight metal profiles
Resistant to weather conditions
- Can withstand extreme weather conditions such as heavy storms and winds.
- Very high earthquake resistance.
- Resistant to termites and other animals.
- Non-absorbent construction, resistant to water and moisture.
Incredibly strong
- Metal profiles have the best strength-to-weight ratio.
- Possibility of large structural spans.
- Suitable for large residential and industrial projects.
Lighter construction
- Only 8.10 kg/m² of construction (wooden 35.62 kg/m², concrete 330.17 kg/m²).
- 30% lower foundation load compared to traditional methods.
- Lower weight – less internal energy in case of an earthquake.
- Very suitable for building extensions and construction on poor soil.
- Lower transportation costs.
Extremely fast and precise manufacturing
- Assembly of steel profiles into steel frames in our own production.
- Digitalized and automated production process with millimeter precision.
- Controlled manufacturing conditions.
- No unforeseen delays (e.g., due to rain or frost), leading to significant time savings.
- No drying time.
Cheaper construction
- Savings on foundations and construction due to the lower weight of the structure.
- Lower costs due to factory manufacturing.
- Reduction of operational costs and fixed project costs.
- Faster return thanks to quicker project execution.
Sustainable
- More than 90% of the steel can be reused and recycled.
- Minimal energy consumption and waste generation during the production phase.
- Use of materials with a high content of recycled raw materials (42%).
- Easy disassembly, reuse, and recycling.
- Low raw material consumption.
Architectural freedom
- No limitations in design, both interior and exterior.
- Our designers and engineers fully customize the frames to the architectural design.
- The strength of the metal profiles allows for great adaptability.
- Suitable for both small and large complex projects.
100% compliant with EU requirements
- Lightweight metal profiles are produced in accordance with the strictest standards.
- The design of our cold-rolled steel profiles is based on Eurocode 3.
- The frames fully meet European fire resistance requirements (REI 120).
- They also meet thermal (EPB) and acoustic (WTCB) insulation requirements.
Construction without waste
- Off-site production leads to minimal waste on the construction site.
- The dry construction method ensures a clean construction site.
- There is no need for water usage on the construction site.
ZerroMax and the reduction of global carbon emissions – decarbonisation
Sustainable construction with ZerroMax technology
With ZerroMax technology for buildings with lightweight steel frames, we can reduce:
- up to 90% fewer carbon emissions,
- generate up to 90% less waste,
- significantly reduce the need for transportation to construction sites.
This is one of the most effective construction methods for reducing carbon emissions in the sector and the best way to achieve the EU's goal: a 30% reduction in waste production by 2030.
Sustainable construction with ZerroMax technology
With ZerroMax technology for buildings with lightweight steel frames, we can reduce:
- up to 90% fewer carbon emissions,
- generate up to 90% less waste,
- significantly reduce the need for transportation to construction sites.
This is one of the most effective construction methods for reducing carbon emissions in the sector and the best way to achieve the EU's goal: a 30% reduction in waste production by 2030.
LCA Study Results
Results of LCA studies analyzing the environmental impacts of structures made from light metal profiles:
- LCA: 1.39 kg/CO2 per 1 kg of light metal profiles (or approximately 11.12 kg/CO2/m²).
- Environmental cost indicator: 0.15 €/kg for a lifespan of 100 years (1.17 €/m²).
- Our structures are made from ArcelorMittal Magnelis® steel, which includes the XCarb™ initiative to reduce carbon emissions.
Environmental cost comparison:
- Unprocessed skeletal structure – ECI 0.61 €/m².
- Light metal profiles – ECI 1.17 €/m².
- Cross-laminated timber – ECI 1.78 €/m².
- Traditional brick house – ECI 2.88 €/m².
Between now and 2031, ZerroMax lightweight metal profile technology can save almost 60,000 tonnes of CO2!
